Bystronic Lenhardt GmbH
Karl-Lenhardt-Str. 1-9
75242 Neuhausen-Hamberg, Germany
Phone: +49 7234 6010
Fax: +49 7234 1719
http://www.bystronic-glass.com
This exhibitor has the following co-exhibitors at his stand:
Complete plant for insulating glass production
Easily manufacture gas-filled insulating glass
Up to 800 gas-filled insulating glass units are created per shift thanks to the excellent productivity of the line. Thanks to the exceptional component quality, the comfort’line reliably operates over an extended period of time.
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Entry into the world of automatic insulating glass manufacture
- Glass plate washing machine for the continuous cleaning and drying of diverse glass plates
- Visual monitoring of the glass plates and manual positioning of the spacer frames
- Automatic assembly and pressing of insulating glass units
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System solution for insulating glass with stainless steel or plastic spacers
In combination with the spacerbenderCOMBI frame bending robot, conventional stainless steel or plastic spacers can be processed on the first’line.
- Premium component quality
- Long service life
- Line can be expanded with a multitude of options
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System solution for insulating glass with flexible spacers
The flexible spacer is applied directly on to the vertical glass plate. The dynamic drive guarantees an extremely high level of accuracy during this process.
- Synchronisation of the frame production with the insulating production process
- Production sequence of rectangular or shaped formats as desired
- Non-contact transportation of the glass plates via air cushion support walls
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Die moderne Fertigungslinie speed’line zur Isolierglasproduktion beinhaltet neben dem bereits am Markt eingeführten schnellen Versiegelungsautomaten speed’sealer weitere Maschinen, die eine Produktion von Dreifach-Isolierglaseinheiten mit höchstmöglicher Taktzeit erlauben: zwei hintereinander angeordnete tps‘applicator Komponenten für die Applikation des thermoplastischen Abstandhalters TPS® (Thermo Plastic Spacer) und den speed’assembler, die neue Presse zum schnellen Zusammenbauen und Gasfüllen von Dreifach-Isolierglaseinheiten.
System solutions for insulating glass with a thermoplastic spacer
The thermoplastic spacer is applied directly onto the glass by machine from a single drum as part of the insulating glass production. The width of the spacer can be changed as desired during operation without any time loss. Separate production processes for the sawing, bending, connecting, desiccant filling and butylation are no longer needed, saving both time and money.
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Production equipment for insulating glass frames
Bending, filling, coating and positioning of the spacers
The processing of the spacer frames is crucial for the subsequent quality and durability of the insulating glass units. We offer you a wide selection of highly productive machines – you decide on the methods in which you wish to process materials and shapes for yourself.
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Edge deletion equipment
Automatic edge deletion of rectangular and shaped formats in 1-head or 2-head design
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Gas filling machines and gas devices
The units are assembled in the penultimate step of the insulating glass production process. The correct amount of pressure and utmost accuracy are both crucial at this point. With Bystronic glass robots, you can assemble your insulating glass units quickly and precisely and also have the option of filling them with gas. Select the insulating glass press that is suitable for you.
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Sealing techniques
Sealing technology with new dimensions
The automated sealing of insulating glass units is a crucial step in improving product quality and increasing the number of produced units. As a customer of Bystronic glass, you can choose between the entry model, the compact’sealer, the classic sealer and the high-speed robot, the speed’sealer.
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Washing machines and equipment
Clean performance for a clear view
You can consistently clean and dry glass plates during the production of insulating glass with washing machines and pure water circulating systems from Bystronic glass. The separate washing and rinsing zone in the water circuits saves energy, which ultimately protects the environment and your wallet.
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Waste water treatment equipment
- Procurement of pure water for a thorough and protective cleaning of glass plates without mineral residue
- Reverse osmosis procedure for the demineralisation and disinfection of city water and drinking water works without the use of chemicals
- High pure water yield thanks to a special diaphragm module and return system
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Thin film PV panels
The photovoltaic’tpa applies high-viscous butyl onto semiconductor thin-film substrates, therefore effectively protecting the semiconductor against moisture. The machine accurately applies the material to the edge of the substrate glasses to a tenth of a millimetre prior to the laminating process. Two high-performance pumps ensure that the viscous sealing material is always available – for a real 24-hour operation.
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glass technology live
for PV modules without lamination
The characteristic features of the TPedge module technology are the local fixing of the cell array – without lamination – and a glass edge sealing. Thanks to a simplified modular structure and a completely innovative production technology the TPedge solar module can be produced much quicker and less expensively than standard wafer modules. The cell array is locally fixed between two glass plates.The utilisation of foils and the associated laminating are not necessary. The edge sealing of the TPedge module is carried out via the application of the thermoplastic material TPS® at 130°C.
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Efficiency enhancement in production, processing, engineering and system construction
The champ’speed for the preprocessing of automotive glass is now also available in the champ’speed 2in1 version, the first machine in the world that can break automotive glass with or without a template on one single machine. In addition to templates that support the glass during the cutting process and ensure a correspondingly high quality of the break edge, the champ’speed 2in1 is equipped with a freely manoeuvrable underlay that aligns itself to the break edges. The customers obtain both functions in one cell and can flexibly switch between breaking with or without a template. This provides them with the opportunity to deploy the machine according to their requirements or orders as well as to optimise their production processes at the same time.
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The eco’lamiline is the new production line for laminated glass, which enables all versions of laminated glass to be produced in an energy-efficient manner – from simple constructions through to complex shaped formats with special films – all on a single system. The eco’convect, the pre-nip system that is proven and continues to be revolutionary, will be on display at the trade fair stand. The integrated, innovative technology enables a homogeneous heat input that is evident in the quality of the end product. The radiant heater technology of the pre-nip controls the energy consumption to match the size of the laminate, meaning that a small laminate only requires half of the radiant heater output by comparison to a large laminate for example.
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The speed’line, the modern line for the production of insulating glass includes machinery that allows for the production of triple I.G. units with the fastest possible cycle time: two tps’applicator components that are arranged one after the other for the application of TPS® (Thermo Plastic Spacer) and the speed’assembler, the new press for the quick assembly and gas filling of triple insulating glass units. In addition to that new machinery it includes the quick sealing robot speed’sealer, which has already been introduced onto the market.
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Innovative solar glass
The TPedge module makes an innovative leap into the production of solar modules. The wafer-based solar module can be produced much quicker and much more inexpensively than standard wafer modules. The time and cost savings are a consequence of a simplified modular structure and a completely innovative production technology. It is a joint development by Fraunhofer ISE in Freiburg and the Bystronic glass Group on the basis of a Fraunhofer patent.
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PV modules without lamination
The characteristic features of the TPedge module technology are the local fixing of the cell array – without lamination – and a glass edge sealing. Thanks to a simplified modular structure and a completely innovative production technology the TPedge solar module can be produced much quicker and less expensively than standard wafer modules. The cell array is locally fixed between two glass plates. The utilisation of foils and the associated laminating are not necessary. The edge sealing of the TPedge module is carried out via the application of the thermoplastic material TPS® at 130°C.
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